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What are the characteristics of the TQ series multifunctional extraction tank equipment
source:English website Release time:2026-01-08
       The TQ series multifunctional extraction tank is a pressure vessel level extraction equipment that is suitable for multiple industries and processes. Its core advantages are focused on process adaptation, compliance and safety, high efficiency and energy saving, and flexible customization. The specific features are as follows:
1、 Strong process adaptability and wide application range
       Suitable for various processes such as atmospheric pressure, micro pressure, water decoction, warm soaking, hot reflux, forced circulation percolation, aromatic oil extraction, and organic solvent recovery, it can meet the different extraction needs of industries such as traditional Chinese medicine, food, chemical, and biotechnology.
       Support dynamic extraction or multi tank countercurrent extraction, which can shorten the extraction time and improve the content of effective ingredients in the medicine, especially suitable for large-scale production scenarios.
Equipped with complete accessories such as demister, condenser, cooler, oil-water separator, etc., it can achieve efficient solvent recovery and volatile oil separation, reduce production costs, and minimize environmental emissions.
2、 Compliant and safe, in compliance with GMP standards
       Manufacture according to pressure vessel specifications, provide quality and technical supervision bureau's pressure vessel inspection certificate, and can operate safely under normal pressure, negative pressure, positive pressure and other working conditions.
       The part in contact with the material is made of SUS304/SUS316L stainless steel material. The inner tank wall is mirror polished (Ra ≤ 0.4), with no residue and easy to clean. The outer tank wall is brushed and treated, and the weld fillet transition meets the hygiene requirements of pharmaceutical and food production.
       The tank is equipped with CIP rotating cleaning balls, temperature measuring instruments, explosion-proof sight lights, sight glasses, quick opening feeding ports, etc., which are easy to operate and maintain, ensuring compliance in the production process.
Adopting multi cylinder safety doors and sealing technology, the slag discharge door is equipped with a bottom heating function to ensure uniform heating, reliable sealing, and improve production safety.
3、 Efficient and energy-saving, improving production efficiency
      The sandwich heating design has a large heat exchange area, uniform heating, and a dynamic circulation system, which can accelerate the dissolution of effective ingredients and significantly improve the efficiency compared to static extraction.
The solvent recovery system can recycle and reuse organic solvents such as ethanol, reducing energy consumption and raw material costs, while minimizing solvent loss and environmental pollution.
      The design of the slag discharge door is convenient, and it can quickly discharge slag with the help of gravity or auxiliary discharge devices, shorten the production cycle, and adapt to the needs of continuous production.
4、 Diverse structures, adapted to customized needs
      There are various structural forms such as straight cylindrical, regular conical, oblique conical, inverted conical, mushroom shaped, etc., and suitable models can be selected according to material characteristics, process requirements, and factory space.
The slag gate can be selected in various forms such as dual cylinder, multi cylinder, spiral, and toothed, and the filtration area can be increased as needed to meet the filtration needs of different production scales and materials.
      Mixing devices, forced circulation pumps, etc. can be installed according to process requirements to adapt to special processes such as dynamic extraction or low-temperature slow extraction, ensuring extraction efficiency and product quality.
5、 Intelligent operation, easy to control
      Support PLC automation control, adjustable parameters such as extraction temperature, soaking time, and cycle frequency, to achieve continuous operation from feeding to slag removal, reducing manual intervention.
       Equipped with complete detection and control components such as thermometers, pressure gauges, etc., it facilitates real-time monitoring of the production process and ensures stable product quality.