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What is the function of CPG series magnetic stirring batching tank
source：www.sjbyj.com Release time：2026-08-18
The CPG series is a magnetic driven, fully enclosed sanitary ingredient tank, with core advantages of replacing traditional mechanical dynamic seals with static seals, zero leakage, and no risk of shaft seal contamination. It meets GMP cleanliness standards and is widely used in pharmaceutical, food and dairy, chemical ingredient, dissolution, and mixing processes.
1、 Core process functions
1. Material dissolution and ingredient blending
Multiple raw materials are added to the tank in proportion, and powder dissolution, liquid mixing, and uniform dispersion of additives are achieved through magnetic stirring; Supporting concentration and dilution processes, it is the core equipment for preparing liquid medicines, dairy products, and daily chemical materials.
2. Closed homogeneous mixing, solid-liquid suspension
The stirring impeller forms an axial circulation to prevent powder settling; Suitable for low to medium viscosity liquids, achieving uniform concentration and ensuring consistent composition of each batch of materials.
Different from ordinary mechanical stirring: the entire process is sealed, and there will be no solvent evaporation or external impurities falling in.
3. Temperature controlled reaction and insulation curing
The tank is equipped with a jacket as standard, which allows hot water/cold water/steam to be introduced for heating, cooling, and constant temperature maturation; Can be used for enzymatic hydrolysis, neutralization, blending and maturation isothermal and reaction processes.
4. Vacuum/nitrogen protection closed working conditions
Can be stirred under conditions of slight negative pressure, high vacuum, and nitrogen sealing; Suitable for easily oxidizable, volatile, flammable, explosive, high-purity sensitive materials, isolate from air to prevent deterioration.
5. Online cleaning CIP and online sterilization SIP
The tank is equipped with a 360 ° rotating cleaning ball, with no dead corners of the mixing shaft seal; Support high-temperature sterilization to meet the requirements of clean production of sterile preparations and dairy products.
2、 Compared to ordinary mechanical mixing tanks, it has unique value and function
1. Eliminate shaft seal leakage pollution
There is no transmission shaft that runs through the tank, and there is no risk of mechanical seal wear, leakage, or lubricating oil infiltration into the material, making it suitable for sterile and high-purity products.
2. Protect valuable, toxic, and corrosive materials
Volatile solvents, toxic intermediates, and corrosive liquids will not leak out, improving the safety environment of the workshop.
3. Reduce maintenance costs
No need to regularly replace mechanical seals, lower failure rate during long-term continuous operation.
3、 Mainstream industry application scenarios
1. Pharmaceutical industry
Preparation of large infusion, injection, oral liquid, disinfectant, raw material preparation, and biological preparation buffer solution; Core unit of sterile concentration and dilution system.
2. Food and dairy industry
Milk beverage preparation, protein solution dissolution, syrup, probiotic feed solution, seasoning ingredients; Avoid lubricating oil contamination of dairy products.
3. Chemical and daily chemical industries
Cosmetic stock solution, essence and spice, electrolyte, cleaning agent and resin auxiliary agent are mixed and formulated.
4. New energy/electronic chemicals
Preparation of high-purity reagents and lithium battery auxiliary material solutions to prevent the mixing of metal impurities.
4、 Typical complete process flow action chain
Raw material feeding → Closed mixing and dissolution/mixing → Jacket temperature control and insulation → Sampling and testing → After passing the inspection, the bottom material is discharged and transported to the next process; Start CIP automatic cleaning after production is completed, which can be combined with SIP high-temperature sterilization.
1、 Core process functions
1. Material dissolution and ingredient blending
Multiple raw materials are added to the tank in proportion, and powder dissolution, liquid mixing, and uniform dispersion of additives are achieved through magnetic stirring; Supporting concentration and dilution processes, it is the core equipment for preparing liquid medicines, dairy products, and daily chemical materials.
2. Closed homogeneous mixing, solid-liquid suspension
The stirring impeller forms an axial circulation to prevent powder settling; Suitable for low to medium viscosity liquids, achieving uniform concentration and ensuring consistent composition of each batch of materials.
Different from ordinary mechanical stirring: the entire process is sealed, and there will be no solvent evaporation or external impurities falling in.
3. Temperature controlled reaction and insulation curing
The tank is equipped with a jacket as standard, which allows hot water/cold water/steam to be introduced for heating, cooling, and constant temperature maturation; Can be used for enzymatic hydrolysis, neutralization, blending and maturation isothermal and reaction processes.
4. Vacuum/nitrogen protection closed working conditions
Can be stirred under conditions of slight negative pressure, high vacuum, and nitrogen sealing; Suitable for easily oxidizable, volatile, flammable, explosive, high-purity sensitive materials, isolate from air to prevent deterioration.
5. Online cleaning CIP and online sterilization SIP
The tank is equipped with a 360 ° rotating cleaning ball, with no dead corners of the mixing shaft seal; Support high-temperature sterilization to meet the requirements of clean production of sterile preparations and dairy products.
2、 Compared to ordinary mechanical mixing tanks, it has unique value and function
1. Eliminate shaft seal leakage pollution
There is no transmission shaft that runs through the tank, and there is no risk of mechanical seal wear, leakage, or lubricating oil infiltration into the material, making it suitable for sterile and high-purity products.
2. Protect valuable, toxic, and corrosive materials
Volatile solvents, toxic intermediates, and corrosive liquids will not leak out, improving the safety environment of the workshop.
3. Reduce maintenance costs
No need to regularly replace mechanical seals, lower failure rate during long-term continuous operation.
3、 Mainstream industry application scenarios
1. Pharmaceutical industry
Preparation of large infusion, injection, oral liquid, disinfectant, raw material preparation, and biological preparation buffer solution; Core unit of sterile concentration and dilution system.
2. Food and dairy industry
Milk beverage preparation, protein solution dissolution, syrup, probiotic feed solution, seasoning ingredients; Avoid lubricating oil contamination of dairy products.
3. Chemical and daily chemical industries
Cosmetic stock solution, essence and spice, electrolyte, cleaning agent and resin auxiliary agent are mixed and formulated.
4. New energy/electronic chemicals
Preparation of high-purity reagents and lithium battery auxiliary material solutions to prevent the mixing of metal impurities.
4、 Typical complete process flow action chain
Raw material feeding → Closed mixing and dissolution/mixing → Jacket temperature control and insulation → Sampling and testing → After passing the inspection, the bottom material is discharged and transported to the next process; Start CIP automatic cleaning after production is completed, which can be combined with SIP high-temperature sterilization.
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